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Use of Electrooxidation as a Polishing Step for the Residual Water Obtained in a Solar Wastewater Treatment

MetadataDetails
Publication Date2023-09-19
JournalJournal of the Mexican Chemical Society
AuthorsEva Carina Tarango-Brito, Anabel Ramos-García, Liliana Ivette Ávila Córdoba, Carlos Barrera-Díaz
InstitutionsUniversidad Autónoma del Estado de México
AnalysisFull AI Review Included

Technical Documentation & Analysis: BDD Electrooxidation for Wastewater Polishing

Section titled “Technical Documentation & Analysis: BDD Electrooxidation for Wastewater Polishing”

This document analyzes the research paper “Use of Electrooxidation as a Polishing Step for the Residual Water Obtained in a Solar Wastewater Treatment,” focusing on the application of Boron-Doped Diamond (BDD) electrodes, and connects the material requirements directly to 6CCVD’s advanced MPCVD diamond capabilities.


The research successfully demonstrates the efficacy of Boron-Doped Diamond (BDD) electrooxidation as a high-efficiency polishing step for concentrated wastewater residue containing Carmine Red dye.

  • Material Validation: BDD electrodes were confirmed as the superior anode material due to their high oxygen overpotential, enabling the efficient generation of hydroxyl radicals (‱OH).
  • Rapid Degradation: The electrooxidation process achieved extremely rapid Chemical Oxygen Demand (COD) reduction, lowering the COD concentration to below 1 mg/L in the residual water within just 5 minutes under optimal conditions.
  • High Efficiency: Under the best tested conditions (pH 2.7, 22.2 mA cm-2), the process achieved a 91% COD removal efficiency in 30 minutes for the initial synthetic solution.
  • Low Energy Footprint: The combined solar distillation and BDD polishing system is environmentally friendly, requiring a low energy consumption of 5 kWh L-1 to produce high-quality treated water.
  • Optimal Parameters: Performance was maximized in acidic conditions (pH 2.7), which favors the formation of highly oxidative ‱OH radicals on the BDD surface.
  • Application: This methodology provides a robust, low-energy solution for the final treatment and mineralization of recalcitrant organic pollutants in industrial wastewater streams.

The following hard data points were extracted from the experimental results, focusing on the BDD electrooxidation process parameters and performance metrics.

ParameterValueUnitContext
Anode MaterialBoron-Doped Diamond (BDD)N/AUsed for electrooxidation
Cathode MaterialStainless SteelN/ACounter electrode in the cell
Electrode Surface Area45cm2Total area of BDD and SS electrodes
Initial Dye Concentration25ppmCarmine Red synthetic wastewater
Optimal pH (Acidic)2.7N/ACondition favoring ‱OH radical formation
Optimal Current Density (j)22.2mA cm-2Highest tested current density
COD Removal Efficiency (30 min, pH 2.7)91%Achieved on initial synthetic solution
Time to COD < 1 mg/L (Residual Water)5minutesPolishing step under optimal conditions
Energy Consumption (ECv)5kWh L-1Required for treatment under optimal conditions
Initial COD Concentration37mg/LBefore electrooxidation treatment
Final Turbidity (Treated Water)0UNTAchieved after electrooxidation

The electrooxidation process was conducted as a polishing step following solar distillation/photocatalysis. The key steps and parameters for the electrochemical treatment are summarized below:

  1. Wastewater Source: Residual aqueous solution concentrated after solar distillation, containing concentrated dye and intermediate degradation products.
  2. Reactor Setup: A 500 mL glass cylinder reactor was used, containing 400 mL of wastewater solution, and maintained at room temperature with magnetic stirring for homogeneity.
  3. Electrode Configuration: The cell utilized two electrodes, a Boron-Doped Diamond (BDD) plate acting as the anode and a Stainless Steel cylinder acting as the cathode. Both electrodes had a surface area of 45 cm2.
  4. Power Application: A Direct Current (DC) power source was used to control the applied current, thereby controlling the current density (j).
  5. Parameter Optimization: The study evaluated two critical parameters for electrooxidation efficiency:
    • pH: Tested at 6.2 and 2.7 (acidic).
    • Current Density (j): Tested at 22.2 mA cm-2 and 16.6 mA cm-2.
  6. Optimal Conditions Selection: The best performance (highest COD removal) was achieved at pH 2.7 and a current density of 22.2 mA cm-2.
  7. Performance Analysis: Water quality was assessed using physicochemical tests including COD, pH, Conductivity, Turbidity, UV-Vis spectrophotometry, and IR spectrometry. Energy consumption per volume (ECv) was also calculated.

The successful implementation of this high-efficiency wastewater treatment relies fundamentally on the quality and customization of the Boron-Doped Diamond (BDD) electrodes. 6CCVD is uniquely positioned to supply the necessary materials and engineering support to replicate, scale, and optimize this research for industrial application.

Research Requirement6CCVD Solution & CapabilityTechnical Advantage for Replication/Scale-Up
High-Performance BDD AnodesHeavy Boron-Doped PCD Wafers (BDD)Provides the highest oxygen overpotential, maximizing ‱OH radical production for superior mineralization and rapid COD reduction (91% efficiency).
Electrode Size & GeometryCustom Dimensions up to 125mm (PCD)We supply BDD plates/wafers in custom sizes, easily accommodating the 45 cm2 requirement or scaling up to inch-size plates for pilot and industrial flow reactors.
Surface FinishPolishing to Ra < 5nm (Inch-size PCD)Ultra-smooth surfaces ensure uniform current distribution, prevent fouling, and maintain long-term electrode stability under high current density (22.2 mA cm-2).
Electrical IntegrationCustom Metalization (Ti, Pt, Au, W)We offer in-house metalization services to deposit robust, low-resistance contact layers (e.g., Ti/Pt/Au) necessary for reliable connection to the DC power supply.
BDD Film ThicknessSCD/PCD/BDD Films from 0.1”m to 500”mWe optimize BDD film thickness on conductive substrates (e.g., Niobium or Silicon) to balance electrochemical performance and material cost for large-scale deployment.
Global LogisticsGlobal Shipping (DDU default, DDP available)Ensures rapid and secure delivery of custom BDD electrodes to research facilities and industrial sites worldwide.

6CCVD’s in-house PhD team specializes in the material science and electrochemical properties of diamond. We offer comprehensive engineering consultation to assist researchers and industrial partners with similar Advanced Oxidation Process (AOP) projects, including:

  • Material Selection: Determining the optimal doping level and substrate choice for specific current density and pH requirements.
  • Electrode Design: Assisting with the design and fabrication of custom-sized BDD electrodes for flow cells or scaled-up reactors.
  • Performance Optimization: Providing insight into how diamond morphology (SCD vs. PCD) affects long-term stability and efficiency in aggressive acidic environments (pH 2.7).

For custom specifications or material consultation, visit 6ccvd.com or contact our engineering team directly.

View Original Abstract

Abstract. Dyes are widely used in many industrial operations for a variety of products; however, when wastewater is discharged without a treatment in rivers and lakes, severe environmental impacts are observed. In this work, the results of a solar wastewater treatment are presented. The solar treatment consists in parabolic heater coupled with a solar distiller which contains a ZnO plate that works as photocatalyst. Distilled water presents good characteristics; nevertheless, a residue that contains dye and intermediate products is also obtained. An electrooxidation treatment using boron-doped diamond electrodes (BDD), is applied at the residue as a polishing step. It was observed that wastewater quality improves when using an aqueous solution of pH 2.7 and a current density of 22.2 mA cm-2. Physicochemical test such as COD, and UV-Vis were used to evaluate the wastewater quality. It was found that 40 minutes are required to attain the improvement. This technology is environmental friendly since low energy is required (5 kW h L-1). Resumen. Los colorantes son ampliamente utilizados en la industria para una gran variedad de productos; cuando se descargan aguas residuales con dichos compuestos en ríos o lagos, ocasionan severas afectaciones al medio ambiente. Este trabajo presenta los resultados obtenidos al someter agua sintética a un proceso consistente en un calentador acoplado a un destilador solar que contiene un fotocatalizador. En dicho procedimiento se obtiene agua destilada de buena calidad, sin embargo, también se genera un agua residual concentrada con presencia de colorante y productos intermediarios. A manera de pulimento se aplica la electrooxidación empleando electrodos de diamante dopados con boro. Con las mejores condiciones: pH 2.7 y densidad de corriente de 22.2 mA cm-2, se encuentra que el agua residual presenta una notable mejoría en características fisicoquímicas de DQO y espectroscopia UV-Vis. Se encontró que es necesario un periodo de tiempo de 40 minutos para mejorar las características del agua concentrada, lo cual hace que este proceso sea ambientalmente amigable, ya que requiere la aplicación de poca energía (5kW h L-1).