Skip to content

Vertical Diamond p-n Junction Diode with Step Edge Termination Structure Designed by Simulation

MetadataDetails
Publication Date2023-08-26
JournalMicromachines
AuthorsGuangshuo Cai, Caoyuan Mu, Jiaosheng Li, Liuan Li, Shaoheng Cheng
InstitutionsState Key Laboratory of Superhard Materials, Guangdong Polytechnic Normal University
Citations4
AnalysisFull AI Review Included

Technical Documentation & Analysis: Vertical Diamond p-n Junction Diodes

Section titled “Technical Documentation & Analysis: Vertical Diamond p-n Junction Diodes”

This document analyzes the simulated design of high-performance vertical diamond p-n junction diodes (PNDs) utilizing a hybrid Step Edge Termination (ET) and Junction Termination Extension (JTE) structure. This research is highly relevant to the development of next-generation high-power, high-frequency diamond electronics.

  • Core Achievement: Simulation demonstrated a maximum Breakdown Voltage (VBD) of 2200 V and a Baliga’s Figure of Merit (BFOM) of 12.74 GW/cm2, significantly exceeding conventional diamond diode designs.
  • Design Innovation: The hybrid structure combines a shallow Step Mesa ET with a highly doped JTE layer to effectively suppress electric field crowding at the junction edges.
  • Material Requirement: The device relies on precise, multi-layer Single Crystal Diamond (SCD) epitaxy, including heavily doped p+ and n+ contact layers and a lightly doped 5 ”m p- drift layer.
  • Critical Parameter: Optimal performance was achieved using a JTE doping concentration of 2 × 1022 cm-3, requiring ultra-heavy doping capabilities.
  • Operating Conditions: Simulations were conducted at 550 K (277 °C), confirming diamond’s suitability for high-temperature power applications where dopant ionization is maximized.
  • 6CCVD Value Proposition: 6CCVD is uniquely positioned to supply the high-quality, custom-thickness SCD wafers and advanced doping required to fabricate and validate these simulated high-voltage devices.

The following table summarizes the key performance metrics and structural parameters derived from the optimized simulation results (PND with Step ET (W=1.0 ”m, D=0.5 ”m) and JTE (2 × 1022 cm-3)).

ParameterValueUnitContext
Maximum Breakdown Voltage (VBD)2200VOptimized Step ET + JTE PND
On-Resistance (Ron)0.415mΩ·cm2Deduced by I-V curve analysis
Baliga’s Figure of Merit (BFOM)12.74GW/cm2Highest reported value in this study
Turn-On Voltage (Von)5.4 - 5.5VConsistent across most designs
Simulation Temperature550KUsed to achieve low resistance
p+ Contact Layer Thickness500nmHeavily doped bottom layer
p- Drift Layer Thickness5”mCritical layer for sustaining reverse bias
n+ Contact Layer Thickness500nmHeavily doped top layer
p+ Doping Concentration2 × 1020cm-3Acceptor concentration
p- Doping Concentration1.5 × 1015cm-3Drift layer concentration
JTE Doping Concentration (Optimal)2 × 1022cm-3Required for effective field dispersion

The research utilized Silvaco TCAD simulation (Version 5.0.10.R) to optimize the vertical diamond PND structure. The key steps and models employed were:

  1. Device Structure Definition: Four primary structures were compared: Ideal Parallel-Plane PND, Conventional PND, Simple Step ET PND, and Hybrid Step ET + JTE PND.
  2. Material Models: Standard diamond semiconductor properties were used, including a 5.5 eV bandgap and high thermal conductivity (22 W/(cm·K)).
  3. Physical Models: The simulation incorporated several advanced models critical for diamond device accuracy:
    • Common phonon-assisted tunneling model.
    • Parallel-Electric-Field-dependent mobility model.
    • Selberherr’s ionization model.
    • Incomplete ionization model (due to high activation energy of diamond dopants).
  4. Dopant Activation: Acceptor (0.36 eV) and donor (0.57 eV) activation energies were set. A high simulation temperature (550 K) was selected to ensure effective dopant ionization and low resistance.
  5. Optimization Parameters: The width (W) and depth (D) of the step mesa, and the doping concentration of the JTE layer, were systematically varied to maximize VBD and BFOM.
  6. Performance Extraction: Current-Voltage (I-V) curves were used to calculate current density, turn-on voltage (Von), and on-resistance (Ron). Electric field distributions were analyzed under VBD conditions to confirm field crowding suppression.

This research validates a critical design pathway for high-voltage diamond power electronics. 6CCVD provides the necessary MPCVD diamond materials and precision engineering services required to transition these simulated designs into high-performance physical devices.

To replicate and extend this high-voltage PND research, 6CCVD recommends the following materials, leveraging our expertise in controlled doping and epitaxy:

Device Layer Requirement6CCVD Material SolutionKey Capability Match
p- Drift Layer (5 ”m)Electronic Grade SCDRequired thickness (up to 500 ”m available) and ultra-low defect density for high VBD.
p+ and n+ Contact LayersHeavily Doped SCDPrecise control over high doping concentrations (2 × 1020 cm-3 range) for low contact resistance.
JTE Layer (2 × 1022 cm-3)Heavy Boron Doped Diamond (BDD)Our BDD capability ensures the ultra-high doping concentration required for the JTE to effectively adjust the electric field distribution.

The success of the Step ET + JTE structure hinges on precise dimensional control and advanced processing, areas where 6CCVD excels:

  • Custom Dimensions: While the simulation used small dimensions, 6CCVD can provide SCD plates and PCD wafers up to 125mm in diameter, enabling scaling for commercial power device fabrication.
  • Precision Etching & Mesa Formation: The Step ET requires highly controlled etching depth (D) and width (W). 6CCVD offers advanced laser cutting and processing services to achieve the necessary micron-level precision for mesa and step structures.
  • Metalization Services: Real-world PNDs require robust ohmic contacts. 6CCVD offers in-house custom metalization using materials such as Ti, Pt, and Au, which are standard for diamond contacts, ensuring low contact resistance and high thermal stability.
  • Thickness Control: The critical 5 ”m drift layer thickness is well within our standard SCD thickness range (0.1 ”m - 500 ”m), guaranteeing the material quality needed to sustain the high reverse bias (2200 V).

The optimization of diamond power devices, particularly the complex interplay between doping, layer thickness, and termination geometry, requires deep material science expertise.

  • Application Focus: 6CCVD’s in-house PhD team specializes in material selection and optimization for High-Voltage Diamond Power Devices and High-Temperature Electronics.
  • Replication and Extension: We offer consultation services to assist researchers in translating the simulated Step ET + JTE parameters (W, D, JTE concentration) into viable epitaxial growth recipes and fabrication processes.
  • Global Supply Chain: We ensure reliable, global delivery of custom diamond materials via DDU default shipping, with DDP options available upon request.

Call to Action: For custom specifications or material consultation regarding the fabrication of high-voltage diamond p-n junction diodes, visit 6ccvd.com or contact our engineering team directly.

View Original Abstract

In this paper, diamond-based vertical p-n junction diodes with step edge termination are investigated using a Silvaco simulation (Version 5.0.10.R). Compared with the conventional p-n junction diode without termination, the step edge termination shows weak influences on the forward characteristics and helps to suppress the electric field crowding. However, the breakdown voltage of the diode with simple step edge termination is still lower than that of the ideal parallel-plane one. To further enhance the breakdown voltage, we combine a p-n junction-based junction termination extension on the step edge termination. After optimizing the structure parameters of the device, the depletion regions formed by the junction termination extension overlap with that of the p-n junction on the top mesa, resulting in a more uniform electric field distribution and higher device performance.

  1. 2014 - Diamond Schottky barrier diode for high-temperature, high-power, and fast switching applications [Crossref]
  2. 2014 - 600 V Diamond Junction Field-Effect Transistors Operated at 200 °C [Crossref]
  3. 2014 - Diamond Metal-Semiconductor Field-Effect Transistor With Breakdown Voltage Over 1.5 kV [Crossref]
  4. 2002 - High carrier mobility in single-crystal plasma-deposited diamond [Crossref]
  5. 2011 - ZnO-Microrod/p-GaN Heterostructured Whispering-Gallery-Mode Microlaser Diodes [Crossref]
  6. 2002 - An effective high-voltage termination for SiC planar pn junctions for use in high-voltage devices and UV detectors
  7. 2022 - TCAD Analysis of O-Terminated Diamond m-i-p+ Diode Characteristics Dependencies on Surface States CNL and Metal-Induced Gap States [Crossref]
  8. 2016 - Temperature dependent simulation of diamond depleted Schottky PIN diodes [Crossref]
  9. 2009 - Rectifying properties and photoresponse of CVD diamond p(i)n-junctions [Crossref]