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Comparative Evaluation of the Effect of XP-Endo Finisher, Passive Ultrasonic Irrigation and Sonic Activation on the Push-Out Bond Strength of Bioceramic Sealer to Root Dentin

MetadataDetails
Publication Date2023-05-16
JournalSaudi Journal of Oral and Dental Research
AuthorsDivya Mandlecha, S. R. Srinidhi
InstitutionsACPM Dental College and Hospital, Dr. D.Y. Patil Vidyapeeth, Pune
AnalysisFull AI Review Included

Technical Analysis and Documentation: High-Precision Material Preparation for Biomedical Research

Section titled “Technical Analysis and Documentation: High-Precision Material Preparation for Biomedical Research”

Source Paper: Comparative Evaluation of the Effect of XP-Endo Finisher, Passive Ultrasonic Irrigation and Sonic Activation on the Push-Out Bond Strength of Bioceramic Sealer to Root Dentin (Mandlecha & Srinidhi S R, 2023).


This research highlights the critical role of advanced mechanical activation techniques in maximizing the adhesion (Push-Out Bond Strength, POBS) of bioceramic sealers in complex root canal systems. The study provides key insights relevant to high-precision material science and advanced tooling:

  • Superior Adhesion: The XP-Endo Finisher activation method achieved significantly higher POBS values (up to 4.48 ± 0.43 MPa) compared to Passive Ultrasonic Irrigation (PUI) and Sonic Activation.
  • Precision Sample Preparation: Accurate material testing relied on the use of a water-cooled diamond saw to section samples horizontally into highly uniform 1 mm thick slices at specific depths (4, 7, and 10 mm).
  • Material Requirements: The success of the preparation and testing phases mandates the use of ultra-hard, dimensionally stable materials for cutting tools and high-wear components.
  • Activation Mechanism: The superior performance of the XP-Endo Finisher is attributed to its unique Martensite-Austenite phase transformation and elliptical movement, enabling better smear layer removal and irrigant access in the critical apical third.
  • 6CCVD Value Proposition: 6CCVD specializes in MPCVD diamond materials (SCD/PCD) essential for manufacturing the next generation of high-precision cutting tools and wear-resistant components required for advanced biomedical research and device manufacturing.

The following hard data points were extracted, focusing on the mechanical and operational parameters critical to the study’s findings:

ParameterValueUnitContext
Maximum POBS (Group 1, 4mm)4.48 ± 0.43MPaXP-Endo Finisher, Apical Third
Minimum POBS (Group 3, 4mm)1.46 ± 0.31MPaSonic Activation, Apical Third
XP-Endo Finisher Speed800rpmActivation protocol
XP-Endo Finisher Torque1N/cmActivation protocol
Sonic Activation Frequency0.166-0.3kHzEndoactivator operating range
PUI Tip Size30N/Ai-SuperTip size
Sample Section Thickness1mmHorizontal slices for POBS testing
POBS Crosshead Speed0.5mm/minUniversal testing machine parameter
Plunger Diameter (Apical)0.5mmUsed for 4 mm slices
Plunger Diameter (Coronal)0.8mmUsed for 10 mm slices

The experiment relied on precise material preparation and controlled mechanical activation protocols:

  1. Sample Preparation: 36 maxillary anterior teeth were decoronated and standardized to 16 mm root length. Working length was established using a #15K file.
  2. Biomechanical Preparation (BMP): All samples were prepared using Protaper Universal files up to size F3.
  3. Irrigation Protocol: Canals were irrigated with 5.25% Sodium Hypochlorite (NaOCl) and 17% EDTA (3 cycles of 20 seconds each, 5 ml total per irrigant).
  4. Activation Group Assignment: Samples were divided into three groups (n=12):
    • Group 1: XP-Endo Finisher (800 rpm, 1 min).
    • Group 2: Passive Ultrasonic Irrigation (PUI) using i-SuperTip (low power, 1 min).
    • Group 3: Sonic Activation using Endoactivator (1 min).
  5. Obturation and Storage: Specimens were filled with Cerafill RCS bioceramic sealer and stored in 100% humidity for 2 weeks.
  6. Precision Sectioning: Samples were sectioned horizontally using a water-cooled diamond saw at 4 mm, 7 mm, and 10 mm depths to produce 1 mm thick slices.
  7. Push-Out Bond Strength (POBS) Testing: POBS was measured using a universal testing machine with specific plunger diameters (0.5 mm to 0.8 mm) applied at a crosshead speed of 0.5 mm/min.

This research underscores the necessity of high-performance materials for both precision sample preparation and the development of next-generation biomedical tools. 6CCVD offers specialized MPCVD diamond solutions that directly address these engineering requirements.

Application Area6CCVD Material RecommendationTechnical Rationale & Benefit
Precision Cutting & SectioningPolycrystalline Diamond (PCD) PlatesRequired for manufacturing high-wear, water-cooled diamond saws used to create the precise 1 mm slices. PCD offers superior abrasion resistance and dimensional stability compared to conventional abrasives.
High-Wear Activation TipsSingle Crystal Diamond (SCD) or PCD CoatingsSCD offers extreme hardness and low friction for manufacturing the next generation of ultrasonic or rotary endodontic files (e.g., XP-Endo Finisher equivalents) requiring minimal dentin removal and maximum longevity.
Advanced Disinfection/SensingBoron-Doped Diamond (BDD) WafersBDD electrodes are ideal for electrochemical applications, capable of generating powerful oxidizers (like hydroxyl radicals) for superior root canal disinfection, potentially replacing or augmenting chemical irrigants like NaOCl.

The precision required in this study (e.g., 1 mm slice thickness, specific plunger diameters) mirrors the need for highly customized components in advanced engineering and research.

  • Custom Dimensions: 6CCVD provides SCD and PCD plates/wafers up to 125 mm in diameter, allowing for the fabrication of large-scale diamond cutting wheels or custom tool inserts.
  • Ultra-High Purity SCD: We offer SCD material with thicknesses ranging from 0.1 ”m to 500 ”m, suitable for high-frequency ultrasonic components where material purity and acoustic properties are paramount.
  • Precision Polishing: For tools requiring minimal friction or specific surface energy (like the XP-Endo Finisher), 6CCVD guarantees surface roughness (Ra) of < 1 nm for SCD and < 5 nm for inch-size PCD.
  • Custom Metalization: We offer in-house metalization services (Au, Pt, Pd, Ti, W, Cu) for integrating diamond components into complex electromechanical systems, such as ultrasonic scalers or BDD electrochemical reactors.

6CCVD’s in-house PhD team specializes in applying CVD diamond properties (thermal, mechanical, electrochemical) to solve complex engineering challenges. We can assist researchers and manufacturers in selecting the optimal diamond grade and geometry for similar high-precision cutting, high-wear tooling, or advanced electrochemical disinfection projects.

For custom specifications or material consultation, visit 6ccvd.com or contact our engineering team directly.

View Original Abstract

Complexities of root canal system necessitate the use of irrigation along with their activation to achieve complete cleaning. Common methods include sonic and ultrasonic activation of the irrigants. A newer rotary file system, XP-Endofinisher has the advantage of elliptical movement resulting in efficient cleaning. 24 single canalled maxillary anterior teeth were selected and divided into 3 groups, Group 1- XP (n=12), Group 2- PUI (n=12), Group 3 - Endoactivator (n=12). All samples were prepared with Protaper Universal files and irrigated with 5.25% sodium hypochlorite & 17% EDTA. In Group 1- XP-Endofinisher at 800rpm for 1 min; Group 2- i-SuperTip in EMS scaler for 1 min; Group 3- Endoactivator for 1 min. Specimens were filled with Cerafill and then sectioned horizontally with a water-cooled diamond saw at depths of 4, 7 and 10mm to produce 1mm slices. POBS was performed, bond strength in MPa was obtained after dividing the load at failure by the area of the bonded interface. POBS of Cerafill to root dentin of Group 1 was significantly more than that of Group 2 and 3 (p≀0.05) at all three levels. Group 2 was better than 3 at all levels but difference was not significant. In Group 1, POBS was significantly more at 4mm compared to 7mm and 10mm (p≀0.05). Use of XP- Endo Finisher after biomechanical preparation improves the POBS of bioceramic based sealer to root dentin at 4, 7 and 10mm. POBS of sealer after PUI was marginally better than Endoactivator at all levels.