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Nafion and Multiwall Carbon Nanotube Modified Ultrananocrystalline Diamond Microelectrodes for Detection of Dopamine and Serotonin

MetadataDetails
Publication Date2021-05-06
JournalMicromachines
AuthorsAn‐Yi Chang, Shabnam Siddiqui, Prabhu U. Arumugam
InstitutionsLouisiana Tech University, Louisiana State University in Shreveport
Citations9
AnalysisFull AI Review Included

Technical Documentation & Analysis: Diamond Microelectrodes for Neurochemical Sensing

Section titled “Technical Documentation & Analysis: Diamond Microelectrodes for Neurochemical Sensing”

This research successfully demonstrates the fabrication and characterization of highly sensitive and selective microelectrodes based on modified Boron-Doped Ultrananocrystalline Diamond (BDUNCD) for long-term neurochemical monitoring. The findings validate the superior performance of MPCVD diamond substrates in complex biological environments, directly aligning with 6CCVD’s core material offerings.

  • Material Validation: Boron-Doped Diamond (BDUNCD) was confirmed as an ideal substrate, offering superior chemical inertness, dimensional stability, and exceptional resistance to surface fouling compared to traditional carbon electrodes.
  • Performance Enhancement: Modification with a hybrid Nafion/Multiwall Carbon Nanotube (MWCNT) layer significantly boosted sensitivity, achieving 6.75 ”A ”M-1 cm-2 for Dopamine (DA)—a 166-fold increase over unmodified BDUNCD.
  • Ultra-Low Detection Limits: The modified electrodes achieved a Limit of Detection (LoD) for DA of 5.4 ± 0.40 nM, suitable for detecting sub-second-to-second changes in neurochemical levels expected in the brain.
  • High Selectivity: The Nafion layer effectively rejected common anionic interferents (Ascorbic Acid, AA), enabling clear, distinguishable detection of DA and Serotonin (5-HT) in complex ternary mixtures.
  • Long-Term Stability: The modified BDUNCD microelectrodes maintained signal stability and selectivity for up to 9 hours of continuous testing, addressing a critical challenge in chronic neurochemical recording.
  • Fabrication Expertise: The process relied on high-quality CVD diamond film growth, precision optical lithography for patterning, and advanced Electrophoretic Deposition (EPD) for functional coatings.

The following hard data points were extracted from the analysis of the Nafion-MWCNT-BDUNCD microelectrode performance:

ParameterValueUnitContext
Diamond Material TypeBDUNCDN/ABoron-Doped Ultrananocrystalline Diamond
Diamond Film Thickness2”mHFCVD deposited film
Diamond Resistivity~0.08Ω·cmLow resistivity required for electrochemical activity
Diamond Roughness (Ra)<10nm rmsUltra-smooth surface characteristic
Electrode Geometry250”mDiameter of disk microelectrodes
MWCNT Coating Thickness~200nmApplied via EPD
Nafion Coating Thickness~50nmApplied via EPD
Dopamine (DA) Sensitivity6.75”A ”M-1 cm-2Nafion-MWCNT-BDUNCD (166-fold increase)
Serotonin (5-HT) Sensitivity4.55”A ”M-1 cm-2Nafion-MWCNT-BDUNCD (16-fold increase)
Limit of Detection (LoD, DA)5.4 ± 0.40nMAchieved using droplet microfluidics
Response Time (DA)2 ± 0.16sFastest response time observed
Long-Term StabilityUp to 9hDistinguishable peaks maintained in ternary mixture
DA Oxidation Potential (Epa)0.94 ± 0.01VMeasured via FSCV

The fabrication and testing relied on precise material deposition and microfabrication techniques:

  1. BDUNCD Film Growth: A 2 ”m thick Boron-Doped Ultrananocrystalline Diamond (BDUNCD) film was deposited onto 4-inch silicon wafers (with a 1 ”m SiO2 layer) using a Hot Filament Chemical Vapor Deposition (HFCVD) process.
  2. Microelectrode Patterning: Optical microlithography was used to define 3x3 arrays of individually addressable 250 ”m diameter disk microelectrodes.
  3. MWCNT Functionalization (EPD): Multiwall Carbon Nanotubes (MWCNTs) were selectively coated onto the BDUNCD working electrode using Electrophoretic Deposition (EPD). A stepwise voltage scan of -6 V was applied for 10 min, followed by curing at 70 °C, yielding a ~200 nm layer.
  4. Nafion Functionalization (EPD): A 5 wt % Nafion solution was coated via EPD using a stepwise voltage scan of +0.5 V for 2 min, followed by curing at 70 °C, resulting in a ~50 nm layer.
  5. Microfluidic Integration: A two-layer Polydimethylsiloxane (PDMS) microfluidic chip (100 ”m and 65 ”m layers) defining the microchannel was bonded to the BDUNCD microarray using oxygen plasma treatment (40 W for 20 s) to ensure excellent sealing.
  6. Electrochemical Characterization: Differential Pulse Voltammetry (DPV) and Fast-Scan Cyclic Voltammetry (FSCV) were performed using a potentiostat in a two-electrode setup (BDUNCD working electrode vs. Pt microwire counter/reference) under controlled flow conditions (0.1 mL/min).

The successful development of high-performance neurochemical sensors hinges on the precise control of diamond material properties, geometry, and surface functionalization—all core competencies of 6CCVD.

The research utilized BDUNCD, a form of highly conductive, boron-doped polycrystalline diamond. 6CCVD provides the necessary foundational materials to replicate or advance this work:

  • Boron-Doped Polycrystalline Diamond (PCD/BDD): 6CCVD offers highly conductive BDD films, essential for achieving the low resistivity (~0.08 Ω·cm) required for high electrocatalytic activity. We can supply PCD/BDD wafers up to 125mm in diameter.
  • Thickness Control: The paper used a 2 ”m thick film. 6CCVD specializes in precise thickness control for PCD/BDD films ranging from 0.1 ”m up to 500 ”m, allowing researchers to optimize film thickness for specific microelectrode capacitance and charge transfer kinetics.
  • Ultra-Smooth Substrates: The paper noted a roughness of Ra < 10 nm. 6CCVD guarantees polishing to Ra < 5 nm for inch-size PCD, providing an ideal, reproducible base for subsequent nanocoating via EPD or drop casting.

6CCVD’s in-house fabrication capabilities directly address the complex geometric and surface requirements of this microelectrode array:

Research Requirement6CCVD Customization CapabilityValue Proposition
Custom GeometryPrecision laser cutting and patterning services.We can supply the BDUNCD material pre-cut into custom chip sizes or patterned with the required 250 ”m disk microelectrode arrays (3x3 or larger formats).
Metalization LayersInternal capability for depositing Au, Pt, Pd, Ti, W, Cu.The EPD process requires specific counter/reference electrodes (Pt, Ag/AgCl). We can integrate robust, lithographically defined Pt or Au contact pads and interconnects directly onto the diamond surface, ensuring stable electrical isolation and long-term performance.
Substrate SizePlates/wafers up to 125mm (PCD).Enables high-throughput microfabrication and scaling of the BDUNCD microelectrode arrays beyond the 4-inch wafers used in the study.
Dielectric PassivationExpertise in depositing high-quality SiO2 or other dielectric layers.We ensure the integrity of the silicon dioxide passivation, critical for the electrical isolation of the individual microelectrode pads, as noted in the methodology.

6CCVD’s in-house PhD material science team is available to assist researchers and engineers in replicating or extending this work in neurochemical sensing. We offer consultation on:

  • Optimizing Boron Doping: Tailoring the BDD film resistivity to maximize electron transfer rates while maintaining chemical stability.
  • Surface Preparation: Advising on pre-treatment protocols (e.g., hydrogen vs. oxygen termination) to optimize the adhesion and performance of subsequent functional coatings like MWCNT and Nafion.
  • Microfluidic Integration: Providing dimensionally stable diamond substrates that are compatible with PDMS bonding and high-pressure microfluidic flow cells.

For custom specifications or material consultation, visit 6ccvd.com or contact our engineering team directly.

View Original Abstract

Neurochemicals play a critical role in the function of the human brain in healthy and diseased states. Here, we have investigated three types of microelectrodes, namely boron-doped ultrananocrystalline diamond (BDUNCD), nafion-modified BDUNCD, and nafion-multi-walled carbon nanotube (MWCNT)-modified BDUNCD microelectrodes for long-term neurochemical detection. A ~50 nm-thick nafion-200-nm-thick MWCNT-modified BDUNCD microelectrode provided an excellent combination of sensitivity and selectivity for the detection of dopamine (DA; 6.75 ÎŒA ÎŒM−1 cm−2) and serotonin (5-HT; 4.55 ÎŒA ÎŒM−1 cm−2) in the presence of excess amounts of ascorbic acid (AA), the most common interferent. Surface stability studies employing droplet-based microfluidics demonstrate rapid response time (<2 s) and low limits of detection (5.4 ± 0.40 nM). Furthermore, we observed distinguishable DA and 5-HT current peaks in a ternary mixture during long-term stability studies (up to 9 h) with nafion-MWCNT-modified BDUNCD microelectrodes. Reduced fouling on the modified BDUNCD microelectrode surface offers significant advantages for their use in long-term neurochemical detection as compared to those of prior-art microelectrodes.

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