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3.4 - Porous architectures of boron-doped diamond for electroanalysis

MetadataDetails
Publication Date2021-01-01
AuthorsSimona Baluchová, Karolina Schwarzová‐Pecková, Alice C. Taylor, Silvia Sedláková, V. Mortet
AnalysisFull AI Review Included

Porous Boron-Doped Diamond (p-BDD) for Advanced Electroanalysis and Neural Interfacing

Section titled “Porous Boron-Doped Diamond (p-BDD) for Advanced Electroanalysis and Neural Interfacing”

Technical Documentation and Sales Analysis based on BaluchovĂĄ et al., 2021


This research validates the critical role of porous architecture in significantly enhancing the performance of Boron-Doped Diamond (BDD) electrodes for electroanalysis and neuroscience applications.

  • Performance Enhancement: Porous BDD (p-BDD) electrodes demonstrated superior sensitivity, selectivity, and lower detection limits compared to conventional planar BDD films.
  • Optimal Architecture: The highest analytical performance was achieved using a 5-layer p-BDD structure, grown for 5 hours per layer, utilizing a 4000 ppm B/C doping ratio.
  • High Sensitivity: A lowest detection limit (LOD) of 0.20 ”mol L-1 was achieved for dopamine detection using Square-Wave Voltammetry (SWV).
  • Mechanism: The enhanced performance is attributed to increased effective surface area (up to 7.72 mm2) and controlled incorporation of sp2 carbon content, which accelerates electron transfer kinetics.
  • Bio-Interfacing Potential: The developed p-BDD materials are suitable for use in complex bio-mimicking media (HEPES buffered saline, Neurobasal medium) and show promise as substrates for neuron cultivation and electrochemical sensing of neurotransmitters.
  • Methodology: Electrodes were fabricated using a multi-step MPCVD process on conductive silicon (cSi) wafers, utilizing SiO2 Nanofiber (NF) templates to control porosity.

The following hard data points were extracted from the analysis of the planar and porous BDD electrodes:

ParameterValueUnitContext
Optimal B/C Ratio (Gas Phase)4000ppmSelected for maximal signal/background current ratio in p-BDD
B/C Ratio Range Tested500 to 8000ppmRange used for both planar and porous BDD comparison
Optimal Growth Time per Layer5hours”Thicker” layers, resulting in enhanced selectivity
Optimal Number of Layers5layersAchieved highest sensitivity and lowest LOD
Lowest Detection Limit (LOD)0.20”mol L-1Dopamine detection using SWV on 5L-p-BDD
Effective Surface Area (5L-p-BDD)7.72mm2Enhanced by increasing the number of porous layers
Double-Layer Capacitance (5L-p-BDD)1060”F cm-2Significant increase over planar BDD (405 ”F cm-2 for 2L)
Working Potential Window (Reduction)2.4 to 2.2VObserved reduction with increasing number of layers
Dopamine Peak Separation (p-BDD)< 59mVSuggests quasi-reversible behavior and partial adsorption
Neuron Cultivation SubstratePoly-L-lysine (PLL)CoatingUsed to promote adhesion of neural cells

The fabrication and characterization of the p-BDD electrodes relied on precise MPCVD control and advanced analytical techniques:

  1. Substrate and Template Selection:
    • Conventional planar BDD films were grown on conductive silicon (cSi) wafers for baseline comparison.
    • Porous BDD utilized three templates: Carbon Nanotubes (CNTs), CNTs + SiO2 Nanofibers (NFs), and pure SiO2 NFs (selected as the optimal 3D scaffold).
  2. MPCVD Deposition Parameters:
    • A novel multi-step approach was used to deposit thin porous BDD layers.
    • Key parameters varied included: Boron doping level (500-8000 ppm B/C), growth time per layer (2.5 h or 5 h), and total number of deposited layers (2, 3, or 5).
  3. Morphological and Compositional Analysis:
    • Scanning Electron Microscopy (SEM) was used to confirm complete coverage of the porous templates and assess layer thickness/porosity.
    • Raman Spectroscopy was employed to quantify diamond quality, boron incorporation, and the content of non-diamond (sp2) carbon.
  4. Electrochemical Performance Evaluation:
    • Cyclic Voltammetry (CV) assessed fundamental electrochemical behavior, including potential window width, double-layer capacitance, and electron transfer kinetics.
    • Square-Wave Voltammetry (SWV) was optimized for reliable, sensitive, and selective detection of electroactive neurotransmitters (e.g., dopamine) in pH 7.4 phosphate buffer and complex bio-mimicking media.

The research highlights the need for highly customized, high-quality Boron-Doped Diamond materials with precise control over thickness, doping, and surface preparation. 6CCVD is uniquely positioned to supply the materials required to replicate, scale, and advance this research into commercial applications.

To replicate the high-performance electrodes described, researchers require highly conductive, polycrystalline diamond films grown with specific doping levels.

Research Requirement6CCVD Material RecommendationTechnical Rationale
High Conductivity BDDHeavy Boron-Doped PCD (Polycrystalline Diamond)We offer PCD with customizable B/C ratios, easily meeting the 4000 ppm requirement, ensuring the necessary high conductivity and low resistance for electroanalysis.
Substrate CompatibilityPCD/BDD on Conductive Silicon (cSi)6CCVD routinely supplies high-quality diamond films grown on various substrates, including cSi wafers, ensuring compatibility with standard semiconductor processing and electrode fabrication.
High Surface Area StructureCustom PCD/BDD SubstratesWhile the paper uses external templates (SiO2 NFs), 6CCVD provides PCD wafers with precise control over grain size and surface roughness, which can be optimized for subsequent template deposition or direct use in high-surface-area applications.

The success of this research hinges on precise control over layer thickness and integration into complex systems (e.g., neural interfaces). 6CCVD’s capabilities directly address these needs:

  • Custom Dimensions and Thickness: We provide PCD plates/wafers up to 125mm in diameter. The required layer thicknesses (e.g., 5 layers grown for 5 hours each) can be precisely controlled, with SCD/PCD thickness ranging from 0.1 ”m up to 500 ”m.
  • Metalization for Interfacing: The paper discusses the need for reliable electrical contacts and surface modification (e.g., PLL coating for neural adhesion). 6CCVD offers comprehensive in-house metalization services, including deposition of Ti/Pt/Au, W, Cu, and Pd, essential for creating robust electrode-to-device interfaces.
  • Surface Finish: For reproducible template deposition or subsequent microfabrication steps, 6CCVD offers ultra-smooth polishing services, achieving Ra < 5nm on inch-size PCD wafers.

The development of advanced p-BDD electrodes for specialized applications like neurotransmitter sensing and neural interfacing requires deep material science expertise.

6CCVD’s in-house PhD team specializes in optimizing MPCVD growth recipes to achieve specific electrochemical and morphological properties. We can assist researchers and engineers in selecting the optimal B/C ratio, layer structure, and metalization scheme required for similar Neuroscience and Advanced Sensor projects.

For custom specifications or material consultation, visit 6ccvd.com or contact our engineering team directly.