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Channeling effect in polycrystalline deuterium-saturated CVD diamond target bombarded by deuterium ion beam

MetadataDetails
Publication Date2015-02-02
JournalNuclear Instruments and Methods in Physics Research Section B Beam Interactions with Materials and Atoms
AuthorsA. Bagulya, O. D. Dalkarov, M. A. Negodaev, A. S. RusetskiÄ­, A. P. Chubenko
InstitutionsNational Research Nuclear University MEPhI, P.N. Lebedev Physical Institute of the Russian Academy of Sciences
Citations20
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Technical Documentation and Material Sourcing Analysis: Channeling Effect in Polycrystalline Deuterium-Saturated CVD Diamond Targets

Section titled “Technical Documentation and Material Sourcing Analysis: Channeling Effect in Polycrystalline Deuterium-Saturated CVD Diamond Targets”

This document analyzes the research paper detailing the use of polycrystalline CVD diamond (PCD) as a deuterium-saturated target for D-D nuclear reaction experiments, focusing on the ion channeling effect. This application highlights the demand for highly controlled, thick PCD materials, a core capability of 6CCVD.


  • Critical Application Validation: The research validates Polycrystalline CVD (PCD) diamond as a high-efficiency, fixed-target material for low-energy D-D nuclear fusion experiments (d+d → n + 3He).
  • Significant Anisotropy Observed: A strong angular dependence of neutron yield was measured, demonstrating a yield 3 times higher when the deuterium beam was normal to the target surface (ÎČ=0°) compared to oblique incidence (ÎČ=±45°).
  • Ion Channeling Mechanism: This high anisotropy is attributed to the presence of narrow vertical channels (grain boundaries) and aligned crystallites inherent in the columnar growth structure of the CVD diamond film, which facilitate enhanced penetration of the 20 keV D ions.
  • Material Specifications: Experiments utilized a 400 ”m thick, ‘black diamond’ grade PCD film, characterized by a highly defective columnar structure (crystallites up to 100 ”m on the growth side).
  • Specialized Preparation: Targets required advanced post-processing, including substrate removal via complex acid etching, laser cutting (Nd:YAG, 10 nm pulse), and subsequent deuterium saturation via high-voltage electrolysis (50 V, 20-30 mA/cm2).
  • 6CCVD Value Proposition: The requirement for thick, custom-dimensioned PCD targets with controlled columnar morphology directly aligns with 6CCVD’s advanced MPCVD growth and processing services.

ParameterValueUnitContext
Target MaterialPolycrystalline CVD Diamond (PCD)N/AColumnar structure, ‘black diamond’ grade
Diamond Film Thickness400”mProduced by plasma-chemical reactor (STS-100)
Final Target Diameter18mmCut from larger wafer using Nd:YAG laser
Crystallite Lateral Size (Growth Side)≈50”mQuadratic fragments, evidence of vertical columns
Growth Temperature (Tsub)920°CSubstrate temperature during CVD
Growth Pressure90TorrChamber pressure
Growth Gas MixtureCH4 (10%), O2 (0.9%)N/ATotal gas flow: 0.5 l/min
Primary Impurity Concentration (H)Up to 1000ppmLocated on grain boundaries (C-H connections)
Silicon Admixture~10ppmContained in layer adjacent to substrate
Deuterium Ion Beam Energy (Ed)20keVUsed at HELIS facility
Deuterium Ion Beam Current (Id)50-60”AUsed in target irradiation
D Saturation Voltage50VApplied during electrolysis (D2O/LiOD solution)
D Saturation Current Density20-30mA/cm2Applied during electrolysis
Max Neutron Yield Ratio3N/ALongitudinal yield at ÎČ=0° vs. ÎČ=±45°
Neutron Energy (d+d reaction)2.45MeVPrimary neutron energy detected

The following recipe parameters and process steps were crucial for the fabrication and testing of the high-performance deuterium-saturated PCD target:

  1. CVD Synthesis of PCD Film: The 400 ”m film was grown in an STS-100 reactor using 3.3 kW microwave power (2.45 GHz). The recipe utilized a high-pressure (90 Torr) and high-temperature (920 °C) regime with 10% CH4 and 0.9% O2 to intentionally induce the high-defect, columnar ‘black diamond’ structure necessary for channeling effects.
  2. Post-Growth Separation: The diamond film was separated from the 3 mm thick, 57 mm diameter silicon substrate using a highly corrosive chemical mixture (hydrofluoric, nitric, and acetic acids).
  3. Target Structuring: The large film was precisely cut into 18 mm diameter discs using a Nd:YAG laser (pulse duration of 10 nm; frequency of 10 kHz).
  4. Graphite Remediation: To remove graphitic edges created by the laser cutting process, the discs underwent a high-temperature oxidation step in air at 580 °C for 1 hour.
  5. Deuterium Loading: Saturation was achieved via electrolysis, immersing the diamond target as a cathode in a 0.3M solution of LiOD in D2O. Saturation parameters were fixed at 50 V applied voltage and a current density between 20-30 mA/cm2.
  6. Nuclear Testing: The target was mounted in a water-cooled, rotating holder and irradiated with a 20 keV deuterium ion beam (50-60 ”A). Neutron flux yield was measured longitudinally and transversely using 3He detectors as a function of target angle (ÎČ).

This research demonstrates a critical need for precision-engineered, thick CVD diamond materials for advanced nuclear physics and high-flux target applications. 6CCVD is uniquely positioned to supply the materials required to replicate, scale, or extend this research, offering control over the key material parameters driving the channeling phenomenon.

To achieve the columnar structure and thickness required for deep ion penetration and channeling effects, 6CCVD recommends:

  • Nuclear Grade Polycrystalline CVD Diamond (PCD): Optimized for target applications requiring deep implantation or saturation. We can replicate the columnar growth necessary for the observed channeling effect by controlling substrate temperature and gas phase parameters during synthesis.
  • Specific Recommendations:
    • Thickness Control: We offer PCD layers precisely tailored to the experimental requirements, spanning from 0.1 ”m up to 500 ”m, matching the 400 ”m requirement.
    • Substrate/Handle Layer Options: We provide targets pre-separated (free-standing) or mounted on various custom substrates (Si, Mo, W) depending on cooling and mounting needs.

The experimental setup required tight control over dimensions, geometry, and surface preparation, capabilities that are standard services at 6CCVD:

Requirement in Paper6CCVD SolutionAdvantage for Research
Custom Dimensions (18 mm disc)Precision laser cutting and shaping services.Targets can be provided in any custom dimension up to 125 mm diameter.
Substrate Removal (Etching)Standard chemical or mechanical substrate lift-off capability.Ensures free-standing target films without Si contamination or mechanical stress.
Polishing RequirementsPolishing services down to Ra < 5 nm for inch-size PCD.While this application used a rough growth surface, we can supply targets with controlled surface roughness for tailored diffusion studies.
Material Doping/Impurity ControlCapability for controlled Boron-Doped Diamond (BDD) synthesis.Allows researchers to study D-saturation and channeling in materials with varying conductive properties or intrinsic defect concentrations (e.g., nitrogen or hydrogen).

The observed channeling effect is highly dependent on the crystal structure and orientation. 6CCVD’s in-house material scientists and PhD-level engineers specialize in tailoring CVD growth parameters to control grain size, grain boundary structure, and crystal orientation (e.g., producing highly [100] textured films).

We offer consultation for projects related to:

  • High-Energy Physics Targets: Designing optimal diamond targets for neutron generation, beam monitoring, or particle detection.
  • Fusion Research: Optimizing diamond structure for enhanced hydrogen isotope (H, D, T) retention or release studies.
  • Microstructure Engineering: Controlling the columnar morphology to maximize ion channeling or, conversely, minimize it for detector applications.

For custom specifications or material consultation, visit 6ccvd.com or contact our engineering team directly.